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ElectroFormTechnologies

Precision electro-mechanical manufacturing.

Over ten years of experience supplying CNC machined and VMC milled parts, sheet metal components, MIL-spec electrical components, electro-mechanical assemblies, and BIS-CRS registration services.

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ElectroForm Manufacturing

Precision mechanical, electrical, and electro-mechanical components manufactured to Aerospace and MIL specifications in record turnaround time.

AS 9100D QMS PROCEDURE · FAI PER AS9102 STANDARD

CAPABILITIES
  • CNC machined & VMC milled parts
  • Sheet metal press & forming
  • Fasteners per AMS & AISI specs
  • Powder coating & spec plating
  • MIL-spec inductors & transformers
  • Wire harnesses, sensors & EMI filters
  • Small PCB & electro-mechanical assemblies
PART DOCUMENTATION
  • First Article Report per AS9102
  • Material chemical composition cert
  • NADCAP special process test report
  • Certificate of Conformance (CoC)
  • 3D scanning OEM part comparison
  • Third-party CMM & contour report
Products

What we manufacture

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Mechanical Components

We manufacture mechanical CNC machined, VMC milled, press components, sheet metal parts (press and forming), and fasteners with materials as per specification (AMS, AISI, etc.) and relevant plating or powder coating.

  • CNC machined & VMC milled components
  • Sheet metal press & formed parts
  • Fasteners per AMS & AISI specifications
  • Cadmium plating, passivation, anodizing & powder coating per spec
CNC machined and VMC milled mechanical components
Sheet metal press parts and aerospace fasteners

Electrical & Electronic Components

We manufacture and source electrical and electronic components meeting Aerospace and MIL-spec requirements, supplied with Certificates of Conformance (CoC) and test certificates.

  • Inductors & transformers
  • Sensors (including sensors for lighting ballasts)
  • Wire harnesses
  • EMI filters & small PCB assemblies
Inductors, transformers, wire harnesses, sensors, EMI filters and small PCB assemblies

Electro-Mechanical Assemblies

Complete assembly of electrical and electronic sub-systems with precision mechanical components. All parts are sourced from recognized suppliers with test certificates and assembled in-house.

  • Integrated electrical, electronic & mechanical assemblies
  • Sourcing from recognized suppliers with full test certificates
  • In-house assembly and dimensional check
Electro-mechanical assemblies
Quality System

AS9102 First Article Inspection

We follow the Aerospace Quality System (AQS) aligned with AS 9100D QMS procedural requirements and perform First Article Inspection (FAI) per AS9102 standard.

Note: We follow the AS 9100D QMS procedure; we are not an AS9100-certified company.

Full Quality Details →
Part Documentation Supplied
  1. 01First Article Report — per AS9102 standard
  2. 02Material Chemical Composition Certificate
  3. 03Special Process Test Report (chemical plating, heat treatment, coating, etc.)
  4. 04Certificate of Conformance (CoC)
  5. 05Mechanical Dimensional Check Inspection Report
  6. 063D Scanning & Comparison Report against OEM part
  7. 07Critical Dimensions Report by third party (CMM, Contour, etc.)
Materials Processed

Aerospace & Engineering Grades

Material grades machined and formed for aerospace and industrial OEMs.

  • 15-5PH Steel AlloyAMS 5659, Condition H103
  • AISI 17-7PH Stainless SteelAMS 5529
  • Stainless Steel 316L316L Grade
  • Stainless Steel 301, 321, 304, 410AMS 5518 / SS321 / SS304 / SS410
  • Aluminum Alloys6061-T6 Condition / 5052
  • Inconel 718AMS 5663
  • Polyimide & Nylon 66Engineering Polymers
  • Fluorocarbon & EPDMPotable Grade Elastomers
  • Silicone Rubber, Flertex 378 & KydexSpecialty Synthetics
NADCAP Special Processes

Outsourced Surface & Thermal Treatments

Executed through NADCAP-qualified suppliers with full Certificate of Conformance (CoC).

  • Heat treatment of PH Stainless SteelCondition H1025 per AMS 2759/3
  • Passivation of Stainless SteelAMS 2700
  • Cadmium Plating (Yellow)QQ-P-416, Type I, Class 2
  • Cadmium Plating (Silver)QQ-P-416, Type I, Class 1
  • Passivation / Chemical ConversionMIL-DTL-5541F
  • Black AnodizeMIL-A-8625, Type II, Class 2
All special processes are delivered with supplier CoC and test reports as part of our AS9102 First Article documentation package.
Services

BIS-CRS Registration

See 3-Stage Process →

BIS-CRS Registration

End-to-end Compulsory BIS Registration solution covering product safety testing at BIS-approved labs, manufacturer documentation, and Authorized Indian Representative services.

COMPLIANCE FOR 45 PRODUCTS UNDER THE BIS ACT

PROCESS SCOPE
  • BIS-approved lab safety testing
  • Lab documentation & report review
  • Online BIS application filing
  • Client document review & submission
  • Indian Management Rep (AIR) service
  • BIS agreement & grant support
INCLUDED
  • Sample submission & lab follow-up
  • BIS fee & dossier coordination
  • Periodic follow-up with BIS
  • Day-to-day updates to client
  • Product labeling support
  • Customs support on import